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AIChE CCPS Process Safety Professional Certification Sample Questions:

1. A process calls for the addition of a reactant over a certain period of time. The flow controller on the reactant' s feed line was out of calibration and reduced the flow rate of the reactant. The operator noticed the addition rate was too low and, contrary to the operating procedures, he opened a bypass valve around the flow control valve to increase the flow rate. As a result, the operator added the remaining reactant too quickly, and a runaway reaction occurred. Weaknesses in which of the following Risk Based Process Safety elements could have contributed to the cause of this incident? (Select all that apply)

A) Conduct of Operations
B) Asset Integrity and Reliability
C) Workforce Involvement
D) Incident Investigation
E) Training and Performance Assurance

2. Discuss the training needs for personnel who may be required to respond to a release of a hazardous substance within a chemical facility.

A) Provide comprehensive training including hazard recognition, emergency response actions, PPE use, and incident command understanding
B) Provide only basic PPE training without practical exercises
C) Limit training to evacuation procedures only
D) Focus only on theoretical knowledge of chemicals and hazards

3. The risk of an incident is determined by considering its likelihood and:

A) Frequency
B) Probability
C) Safeguards
D) Consequence

4. Secondary dust explosion consequences are often related to poor housekeeping, true or false?

A) False
B) True

5. Which of the following are evidence that good workforce involvement exists at a facility? (Select all that apply)

A) Operators are consulted on the content of training programs
B) Operators participate on incident investigation teams
C) Operators are always included on PHA teams
D) Operators are disciplined for not following procedures
E) Operators are expected to report minor process safety incidents

Solutions: